Maltose syrup processing line

Product Description

Introduction of Maltose syrup processing line

Glucose syrup also known as confectioner's glucose, is a syrup made from the hydrolysis of starch. Glucose also is called starch sugar. Maize (corn) is commonly used as the source of the starch to produce glucose, in which case the syrup is called "corn syrup", but glucose syrup is also can be produced from cassava, potato , sweet potato, rice and other starch source material.

Corn glucose is widely used in many fields, like food, medicine, paper, etc. Traditional method is processing starch to glucose, in consideration of high cost of starch, more and more people turn to process glucose from corn or rice. We adopt the Maltose syrup processing line double-enzyme method to process broken rice, the product is clear and of high quality, customers can also get protein dreg for animal feed.

The nomal way to produce glucose is use starch convert to glucose ,however ,our company spend energy and work on research invent machine allow us to use rice powder to produce glucose directly,and the by-production also can bring high economic profit.

The process of Maltose syrup processing line :

1 Mixing system
Add equal water and corn flour into the mixing tank, then mix moderate enzyme, keeping a certain temperature to wait for material to make physical reaction;
2 Spraying and liquefaction system
After some time, the meterial is put into the spraying and liquification tank. Trough high spraying in regular time, the corn flour graduallly is transferred into syrup;
3 Plate frame pressing filter deproteinization system
The glucose liquor transformed in high temperature is put into the plate frame press filter to be pressed mechanically, discharging the glucose liquor, leaving corn protein inside the machine;
4 Saccharifying system
The filtered glucose liquid is put into the saccharifying tank, maintaining a specific temperature, adding moderate saccharifying enzyme. The saccharifying reaction is to begin after some time;
5 Decoloration system
The saccharified glucose liquor is pumped into the decoloration tank, adding acticated charcoal, holding a certain temperature. Generally, it needs twice to make the liquor transparent;
6 Plate-and-frame press filter decarburization system
The mixed glucose liquor with active charcoal is pressed by the pressing filter to get white transparent glucose liquor;
7 Ion exchange system
The pure glucose liquid is pumped into the ion exchage column, other ions included in the liquor are absorbed by resin to get edible syrup;
8 Triple effect evaporator
The gucose syrup is pumped into the triple effect evaporator to discharge excessive moisture instantly, improving the density of glucose syrup;
9 Single effect evaporation system
The main function of single effect evaporator is to get high density glucose syrup from 80% to 84%;
10 Final glucose syrup storage tank
Its unique function is to keep the density of glucose syrup better, convenient for productiong and transportation.

Features of Maltose syrup processing line :

1. All stainless steel 304 cover meets to GMP standard.
2. All processing is non-pollution
3. The machine can transfer rice/corn powder to glucose syrup directly. It can save a lot of cost .
4. Our equipment controller is easy to manipulate.
5. Low energy & water consumption & customized
6. After-sales Service Provided Engineers available to service machinery overseas for one year

Pre-Sales Service

* Inquiry and consulting support.
* Sample testing support.
* View our Factory.

After-Sales Service

* Training how to instal the machine, training how to use the machine.
* Engineers available to service machinery overseas.

Packaging:

Standard Exporting Packaging
Wooden Case

Shipping:

Sea Shipment, Container shipment;
Delivery around 30 days

Why us?

Henan Zhongyuan Roller Co., Ltd.,established in 1952 by the state-owned enterprise ,through the government of Luohe approved restructuring in June 2004, the registered capital of 15 million yuan.Our company is main contractor and manufacturer of food processing equipment in the national,we supply the "turnkey"service of milling equipment project contracting in domestic and foreign,engineering design,equipment manufacturing,engineering, installation and debugging,engineering and technical service output capacity.

We are professional enterprise with professional R&D team, specialized in project engineering &construction.
Main products are cassava/potato/sweet potato starch production line, Wheat gluten extraction machine, Corn/rice glucose syrup production line etc.

1.Installation--We can provide the service of installation, supervision and commissioning, but will charge separately

2.Gurrantee period--12 months after commissioning

3.Packing of our machine--Standard export package

4.Spare parts and accessories--We supply some parts and accessories with the machine delivery for free

Maltose syrup processing line are obtained from a variety of seeds, grains and nuts. Most common types of oil-bearing seeds and nuts are Canola, Castor, Coconut, Corn (Maize), Cottonseed, Mustard, Olive, Palm, Palm-Kernel, Peanut (Groundnut), Rapeseed, Safflower, Soybean, and Sunflower. Other major specialty are obtained from Almond, Avocado, Cashew, Grapeseed, Jatropha, Pecan, Pine, Shea, and Walnut. There are literally hundreds of other seeds and nuts that are available regionally around the world.The New type automatic Maltose syrup processing line wheat germ oil press/corn germ oil press/olive oil plant for sale is Reasonable Price for various oil seeds, such as avocado ,olive,coconut , soybean, sesame, sunflower seed, peanut, cocoa bean, rape seed, moringa and so on

Structure of New type automatic Maltose syrup processing line
1.Characteried of Maltose syrup processing line by simple design, easy to operate and maintenance
2.Cast iron machine base
3.High productivity ,energy saving and labour saving
4.Special gear box structure of Maltose syrup processing line make the rotating speed averagely
5.Compact structure, stable functions
6.Main parts of Maltose syrup processing line chamber through the processing of high-temperature tempering and Low temperature quenching;
7.Compact structure, stable function.