Automatic Breaded Shrimp/Scallop/Balls/Chicken Popcorn Processing Line

Automatic Breaded Shrimp/Scallop/Balls/Chicken Popcorn Processing Line

Introduction (application)

This process line is used to produce breaded shrimp, scallop, balls, chicken popcorn and others.

Samples

Technological Process

Conveyance→ Flour Coating→ Batter Coating→ Rolling Flour Coating→ Frying→ Conveyance→ Freezing→ Conveyance→ Package

(Conveyor→ Flour Coating Machine→ Battering Machine→ Drum Preduster→ Fryer→ Conveyor→ Quick Freezer→ Conveyor→ Packaging Machine)

Note:Quick freezer should be prepared by user.

Machine Introduction

Drum Flour Coating Machine (Drum Preduster)

By the rotation of the drum, the automatic drum breading machine coats a layer of bread crumb or flour on food uniformly. It is commonly used in the production of popcorn chicken, fried chicken strips, fried chicken leg, and fish fillet, etc.

Drum Battering Machine

By the turning tumbling box, it can make products rolling and collision in the batter so as to coat the surface of the products with uniform batter layer. It is specially used for chicken and various sea foods, such as fish, shrimp, scallop, etc.

Drum Breading Machine (Drum Preduster)

By the rotation of the drum, the automatic drum breading machine coats a layer of bread crumb or flour on food uniformly. It is commonly used in the production of popcorn chicken, fried chicken strips, fried chicken leg, and fish fillet, etc.

Characteristics

• Easy operating. The raw material can be coated evenly in one time, especially for concave convex material.
• Apply to dilute batter and thick batter (like tempura batter) both..
• Can realize continuous production by connecting with preduster and battering machine.
• Automatic Breaded Shrimp/Scallop/Balls/Chicken Popcorn Processing Line electric apparatus guarantee the safety and reliability
• Cleaning and maintenance can easily be done
• Made of stainless steel according to modern requirements of hygiene and easy to clean
• Can be precisely connected with flouring machine without conveyor
• 4 movable heavy duty wheels with break, rotation 360°

Workers

Normally 1-2 operators are sufficient for production.

Jinan Automatic Breaded Shrimp/Scallop/Balls/Chicken Popcorn Processing Line Machinery & Equipment Co., Ltd.(GY Machinery)is the professional manufacturer for advanced and high-quality food machinery.

GY has an expert team with around 15 years experiences in food machine industry. We constantly research extrusion technology and explore food process in order to benefit our clients producing better and creative food.

After years of research, GY has different production lines with different output capacities to meet different customer requirements:

1. Direct Puff Automatic Breaded Shrimp/Scallop/Balls/Chicken Popcorn Processing Line Process Line

2. Breakfast Cereal & Corn Flakes Process Line

3. Core-Filling Automatic Breaded Shrimp/Scallop/Balls/Chicken Popcorn Processing Line Process Line

4. 2D Pellet Automatic Breaded Shrimp/Scallop/Balls/Chicken Popcorn Processing Line Process Line

5. 3D Pellet Automatic Breaded Shrimp/Scallop/Balls/Chicken Popcorn Processing Line Process Line

6. Cheetos/Kurkure/ (Nik) Naks/Corn Curls Process Line

7. Triangle Chips/ Doritos/Tortilla Chips/Pringles Potato Chips Process Line

8. Fried Wheat Flour Snacks/Salad/ Crispy Chips/Bugles/Rice Crust Process Line

9. Natural Potato Chips / Crisps / French Fries Process Line

10. Pasta/Macaroni Process Line

11. Nutritional Rice/ Artificial Rice Process Line

12. Nutritional Powder/Baby Food Process Line

Modified Starch Process Line

13. Bread Crumb Process Line

14. TVP/TSP/Soya Protein Process Line

15. pet food/ dog food/ Cat Food/ Fish Food Process Line

16. Biscuit Process Line

17. Instant Noodle Process Line

18. Meat / Seafood/ Vegetable Fast Food Process Line

Burger Patty/ Chicken Nuggets/ Chicken Popcorn/ Fish Fillet Process Line

When is operating, prepared materials enter the extruding chamber from the hopper and then moves forwards by the rotating pressing.Automatic Breaded Shrimp/Scallop/Balls/Chicken Popcorn Processing Line Screwed and is pressed. Under the high pressure will be created, which also creates friction and relative movement among material particles. On the other hand,Automatic Breaded Shrimp/Scallop/Balls/Chicken Popcorn Processing Line root diameter of the pressing screw varies larger from one end to the other hence, when rotating, it not only pushes particles moving but turns outwards as well.

Meanwhile Automatic Breaded Shrimp/Scallop/Balls/Chicken Popcorn Processing Line particles adjacent the screw will rotate along with screw's rotating, causing every particle adjacent the screw will rotate along with screw's rotating, causing every particles insides the chamber to posses different speed. Therefore, relative movement among particles creates heat which is necessary during manufacturing because of helping protein change properly, damage cold oil ,decrease plasticity, decrease oil, elasticity, resulting in high oil productivity.

Automatic Breaded Shrimp/Scallop/Balls/Chicken Popcorn Processing Line Conventional coconut oil processors use hexane as a solvent to extract up to 10% more oil than produced with just rotary mills and expellers. They then refine the oil to remove certain free fatty acids to reduce susceptibility to rancidification. Other processes to increase shelf life include using copra with a moisture content below 6%, keeping the moisture content of the oil below 0.2%, heating the oil to 130-150 °C (266-302 °F) and adding salt or citric acid.
Virgin coconut oil (VCO) can be produced from fresh coconut milk, meat, or residue. Producing it from the fresh meat involves either wet-milling or drying the residue, and using a screw press to extract the oil. VCO can also be extracted from fresh meat by grating and drying it to a moisture content of 10-12%, then using a manual press to extract the oil. Producing it from coconut milk involves grating the coconut and mixing it with water, then squeezing out the oil. The milk can also be fermented for 36-48 hours, the oil removed, and the cream heated to remove any remaining oil. A third option involves using a centrifuge to separate the oil from the other liquids. Coconut oil can also be extracted from the dry residue left over from the production of coconut milk.
Jinan Joysun Machinery Co., Ltd. provide hydraulic oil expeller and scew oil press machine to extract the coconut oil forits customers. Big production capacity, automatic lifting, pressing and filtering are features of screw oil press machine, also a coconut oil production line is available too. Contatc us for detail.