Introduction

Direct Puff Puff snacks machine/puffed corn cereal food processing line Process Line 8 uses wheat flour, maize meal and others as the main raw materials, by taking the advantage of pressure difference between inside and outside in a high temperature and high pressure condition to produce a variety of puff snack which is popular in the market, such as globular, rolls, crispy stick, rings etc. By changing moulds and assistant equipments, it can also produce nutritional powder, grain gruel and many other leisure snacks in different shapes. This automatic process line is of Puff snacks machine/puffed corn cereal food processing line level for its superior characters, such as, "applied to many materials, convenient operation and maintenance, low power consumption, high output".

Technological

Raw Materials Configuration→ Mixing→ Conveyance→ Extrusion→ Conveyance→ Drying→ Flavoring

Equipment Configurations

1. 1. Flour Mixer: Stir mixed raw materials evenly with a certain amount of water. Choose different GY flour mixer model according to different output requirements.
2. 2. Spiral Conveyor: Convey stirred raw materials into feeding hopper of extruder.
3. 3. Extruder: Select different GY extruder model based on clients’ raw materials and output capacity requirement. With the help of special control cabinet, extruder is able to extrude the raw material under different temperature & pressure, and produce puffed products. The shapes of products can be changed by changing the modules in extruder.
4. 4. Multi-layer Drying Oven: Dry semi-finished products. It is the most common dehydration plant for puffed food. It includes a belt dryer and some in-built heating devices to carry out drying by means of electricity, vapor, diesel or gas. The drying temperature and drying time can be controlled.
5. 5. Flavoring Line: Select square flavoring machine, single-roller flavoring line or dual-roller flavoring line, based on output and product properties. Single-roller and dual-roller flavoring line combine the functions of flavoring with seasoning and oil injection together.

Characteristics

• § Various models to meet different output capacity requirements.
• § Flexible configurations to meet different produce, budget and workshop layout requirement.
• § Vast raw material range to produce different final products by only one production line.
• § Different shapes and appearances of final products can be made by changing different modules in extruder.
• § High automation and accurate control system to save labor cost and improve the quality of final products.
• § Independent temperature control system is able to realize zone temperature control, electronic induction, accurate & visual digital display.
• § Feeding system without material returning. It is unnecessary to clean barrel and screw in case of restarting or material replacement.
• § Screw adopts high-performance nitride alloy steel with strong wear-resistance and Puff snacks machine/puffed corn cereal food processing line service life.
• § Food-grade stainless steel. Neatness and easy clean.

Technical Parameters

Workers

Normally 1-2 operators are sufficient for production.

When is operating, prepared materials enter the extruding chamber from the hopper and then moves forwards by the rotating pressing.Puff snacks machine/puffed corn cereal food processing line Screwed and is pressed. Under the high pressure will be created, which also creates friction and relative movement among material particles. On the other hand,Puff snacks machine/puffed corn cereal food processing line root diameter of the pressing screw varies larger from one end to the other hence, when rotating, it not only pushes particles moving but turns outwards as well.

Meanwhile Puff snacks machine/puffed corn cereal food processing line particles adjacent the screw will rotate along with screw's rotating, causing every particle adjacent the screw will rotate along with screw's rotating, causing every particles insides the chamber to posses different speed. Therefore, relative movement among particles creates heat which is necessary during manufacturing because of helping protein change properly, damage cold oil ,decrease plasticity, decrease oil, elasticity, resulting in high oil productivity.

Puff snacks machine/puffed corn cereal food processing line Conventional coconut oil processors use hexane as a solvent to extract up to 10% more oil than produced with just rotary mills and expellers. They then refine the oil to remove certain free fatty acids to reduce susceptibility to rancidification. Other processes to increase shelf life include using copra with a moisture content below 6%, keeping the moisture content of the oil below 0.2%, heating the oil to 130-150 °C (266-302 °F) and adding salt or citric acid.
Virgin coconut oil (VCO) can be produced from fresh coconut milk, meat, or residue. Producing it from the fresh meat involves either wet-milling or drying the residue, and using a screw press to extract the oil. VCO can also be extracted from fresh meat by grating and drying it to a moisture content of 10-12%, then using a manual press to extract the oil. Producing it from coconut milk involves grating the coconut and mixing it with water, then squeezing out the oil. The milk can also be fermented for 36-48 hours, the oil removed, and the cream heated to remove any remaining oil. A third option involves using a centrifuge to separate the oil from the other liquids. Coconut oil can also be extracted from the dry residue left over from the production of coconut milk.
Jinan Joysun Machinery Co., Ltd. provide hydraulic oil expeller and scew oil press machine to extract the coconut oil forits customers. Big production capacity, automatic lifting, pressing and filtering are features of screw oil press machine, also a coconut oil production line is available too. Contatc us for detail.