Crispy corn flakes making machine

Crispy corn flakes making machine

1. Description

0% Fat- Puff Corn/Rice Snack Machine with high nutritional value. They usually use corn powder and other cereals as main raw material, through mixing, extruding, flaking, drying, baking, coating and cooling, to get crispy flakes. It always service as breakfast cereal mixed with milk of coffee. But it can also be a kind of leisure snacks. This process line can also make other shapes of cereals such as rings, balls, chocos, curls etc

2. Raw materials: corn powder and other cereals

3. Products: corn powder and other cereals

4. Capacity: 120-150kg/h,200kg/h,300kg/h

5. Flow chart: Mixing ---Extrusion ----cooling---cutting- --drying

6. Voltage in China: Three phases: 380V/50Hz, Single phase: 220V/50Hz, we can make it according to customers' Local voltage according to different countries

7. Machines Materials: All the machines are made by stainless.

8. Technical Parameters

^{Main machines of Crispy corn flakes making machine}

1.Mixer

It is a Machine which can mix all the raw materials(powder form) with water and liquid chemical additives.

2.Screw Conveyor

The mixed materials can be conveyed in the stainless steel roller to the feeding machine (feeder) of extruder without any leaking, dusting and pollution; Feed quantity and speed is even and stable

3.Double-Screw Extruder

The Double-screw extruder is made of the feeding system, extruding system, cutting system, heating system and controlling system.

4.Tablet Machine

For semi-finished pressed into a sheet product.This machine is used for cornflakes,wheatflakes and other breakfast cereal production.

5.Multi-layer Oven

It is used for drying.The net belt running speed can be controlled to change the food drying time in the dryer. The temperature also can be controlled. Multi-layer Oven is with compact size than other type dryers.

6.Flavoring Machine
This machine is used to flavor the finished products

^Packing

^{Inside: plastic bag for all the machines.}

^{Outside: wooden case for all machines(the kinds of wooden case or pellet depends on clients' requirements).}

^{Transportation}

^{Shipping, train, express, or upon clients' demands}

a.) Consultation service before, during, and after sales;

b.) Project planning and design services;

c.) Debugging of equipment until everything is functional;

d.) Management of equipments' long distance shipping from seller's factory to named place by buyer;

e.) Training of equipment maintenance and operating personally;

d.) New production techniques and formulas;

e.) Provide 1 year complete warranty and life-time maintenance service;

Question 1: What's the reason of that so many clients choose your company?

Answer: We have strong technical team and standard management. Our existing products are related to the pasta processing line, Corn Processing Equipment/Corn Processing Machine, Fried Snacks Production Line, Textured Soya Protein/Soya Meat Production Line, Salad, French Fries Production Line, Single/Twin Screw Extruder,pet food(Cat ,Dog,Fish,Bird) Production Line, Breakfast Cereal Production Line etc..

Question 2: Could the machine be customized ?

Answer: Yes. Popcorn Processing Line could design the snacks food equipment based on your requirements, and we offer the layout for free.

Question 3: What's the Manufacture & Installation time ?

Answer: Usually, the producing time is about 20 work days and the installation time is about 10 work days, depending on different machine types.

Question 4: How is the Installation and Training ?

Answer:Popcorn Processing Line supplies free training about installation.But if buyers ask our engineers to fly to their countries and guide them to install,the buyers only need to provide air tickets, accommodation (Contains local eating,living and transportation) and daily saCrispy corn flakes making machine for our engineers during the installation period.

When is operating, prepared materials enter the extruding chamber from the hopper and then moves forwards by the rotating pressing.Crispy corn flakes making machine Screwed and is pressed. Under the high pressure will be created, which also creates friction and relative movement among material particles. On the other hand,Crispy corn flakes making machine root diameter of the pressing screw varies larger from one end to the other hence, when rotating, it not only pushes particles moving but turns outwards as well.

Meanwhile Crispy corn flakes making machine particles adjacent the screw will rotate along with screw's rotating, causing every particle adjacent the screw will rotate along with screw's rotating, causing every particles insides the chamber to posses different speed. Therefore, relative movement among particles creates heat which is necessary during manufacturing because of helping protein change properly, damage cold oil ,decrease plasticity, decrease oil, elasticity, resulting in high oil productivity.

Crispy corn flakes making machine Conventional coconut oil processors use hexane as a solvent to extract up to 10% more oil than produced with just rotary mills and expellers. They then refine the oil to remove certain free fatty acids to reduce susceptibility to rancidification. Other processes to increase shelf life include using copra with a moisture content below 6%, keeping the moisture content of the oil below 0.2%, heating the oil to 130-150 °C (266-302 °F) and adding salt or citric acid.
Virgin coconut oil (VCO) can be produced from fresh coconut milk, meat, or residue. Producing it from the fresh meat involves either wet-milling or drying the residue, and using a screw press to extract the oil. VCO can also be extracted from fresh meat by grating and drying it to a moisture content of 10-12%, then using a manual press to extract the oil. Producing it from coconut milk involves grating the coconut and mixing it with water, then squeezing out the oil. The milk can also be fermented for 36-48 hours, the oil removed, and the cream heated to remove any remaining oil. A third option involves using a centrifuge to separate the oil from the other liquids. Coconut oil can also be extracted from the dry residue left over from the production of coconut milk.
Jinan Joysun Machinery Co., Ltd. provide hydraulic oil expeller and scew oil press machine to extract the coconut oil forits customers. Big production capacity, automatic lifting, pressing and filtering are features of screw oil press machine, also a coconut oil production line is available too. Contatc us for detail.