Automatic high technology breakfast cereals equipment

Meanwhile Automatic high technology breakfast cereals equipment particles adjacent the screw will rotate along with screw's rotating, causing every particle adjacent the screw will rotate along with screw's rotating, causing every particles insides the chamber to posses different speed. Therefore, relative movement among particles creates heat which is necessary during manufacturing because of helping protein change properly, damage cold oil ,decrease plasticity, decrease oil, elasticity, resulting in high oil productivity.

The all-wet process uses raw coconut rather than dried copra, and the protein in the coconut creates an emulsion of oil and water.The more problematic step is breaking up the emulsion to recover the oil. This used to be done by prolonged boiling, but this produces a discolored oil and is not economical. Modern techniques use centrifuges and pre-treatments including cold, heat, acids, salts, enzymes, electrolysis, shock waves, steam distillation, or some combination. Despite numerous variations and technologies, wet processing is less viable than dry processing due to a 10-15% lower yield.
Proper harvesting of the coconut makes a significant difference in the efficacy of the oil-making process. Copra made from immature nuts is more difficult to work with and produces an inferior product with lower yields.
Automatic high technology breakfast cereals equipment Conventional coconut oil processors use hexane as a solvent to extract up to 10% more oil than produced with just rotary mills and expellers. They then refine the oil to remove certain free fatty acids to reduce susceptibility to rancidification. Other processes to increase shelf life include using copra with a moisture content below 6%, keeping the moisture content of the oil below 0.2%, heating the oil to 130-150 °C (266-302 °F) and adding salt or citric acid.
Automatic high technology breakfast cereals equipment Conventional coconut oil processors use hexane as a solvent to extract up to 10% more oil than produced with just rotary mills and expellers. They then refine the oil to remove certain free fatty acids to reduce susceptibility to rancidification. Other processes to increase shelf life include using copra with a moisture content below 6%, keeping the moisture content of the oil below 0.2%, heating the oil to 130-150 °C (266-302 °F) and adding salt or citric acid.
Jinan Joysun Machinery Co., Ltd. provide hydraulic oil expeller and scew oil press machine to extract the coconut oil forits customers. Big production capacity, automatic lifting, pressing and filtering are features of screw oil press machine, also a coconut oil production line is available too. Contatc us for detail.

Product Description

Automatic high technology breakfast cereals equipment

Corn flakes is a kind of crisp food, used grain flour as the basic raw material. By the processing line it is processed to
flakes instant food which is pressed by particle. The outstanding feature is that it is rich in composite carbon compounds
and dietary fiber. At the same time, corn flakes can not only strengthen much trace element, such as vitamins and minerals,
but also add cocoa and sugar,such as honey,maltose, etc. After adding into coffee,milk,yogurt,or functional drinks, we
can directly eat it. Children can also eat it as sweet and brittle leisure Automatic high technology breakfast cereals equipment.

Flow chart:

grinding→mixing→extruding→flaking→drying→hot air baking→sugar spraying→drying→cooling→packaging

Flow chart diagram:

Our engineer could design the layout drawing according to your dimension of the factory for the snacks food machine.

Raw material:

Corn flour

Final product:

Corn flakes, and variety shapes of breakfast cereals are available for ball, tube, stick, ring, fruit loop, star, wheel and flower and heart shape by adjusting the mould in the extruder.

Equipment list in the corn puff snacks food production line:

mixer→screw conveyor→twin screw extruder→air conveyor→flaking machine→air conveyor→dryer→hoister→hot air baking machine→flavoring drum and suger sprayer→dryer→cooling

machine→packing machine

Name	Mixer
Usage	To mix the raw materials evenly, fast speed, no leakage.
Type	Vertical and horizontal type
Motor	3kw, 4kw, 7.5kw etc.
Capacity	20kg/time, 50kg/time, 100kg/time, 200kg/time, 500kg/time etc.
Material	stainless steel, carbon steel

Name	Twin screw extruder
Usage	To extrude the raw materials and make them to the required shape and size of the corn snacks food pellets by mould
Model	DSE65, 70, 85
Motor	22kw, 37kw, 75kw
Capacity	100kg/h to 500kg/h
Material	Screw materials 38CrMoAlstainless steel, carbon steel

Technical parameter for corn flakes extruder:

Model	Installed Power(kw)	Power Consumption (kw)	Capacity(kg/h)	Dimension(m)
DSE65	74	52	100-150	17*1.2*2.2
DSE70	95	70	200-250	20*1.5*2.2
DSE85	139	104	300-500	28*3.5*4.3

Name	Dryer (oven)
Usage	the expanded food go through the “s” passage, to be dried to increase the self life.
Type	electrical, steam, gas fired, diesel fired heating type
Model	KX-3-5, KX-5-5, KX-5-8, KX-5-10, KX-7-10 etc.
Capacity	100kg/h to 10 ton/h
Material	stainless steel, carbon steel

Electrical heating dryer

Gas or Diesel fired heating dryer

Flaking machine

To make the puff corn balls to the flakes shape

Hot air baking machine

To bake the corn flakes and make it puff enough to get crisp taste

Name	Flavoring machine
Usage	To mix the sugar and spray the sugar on the surface of the corn flakes
Type	single and double flavoring drum
Motor	0.75kw
Capacity	100kg/h to 500 kg/h
Material	stainless steel

Packing machine:

To packing the puffed snacks food and corn flakes into the plastic bags with required weight.

Packing & Delivery

1. Inside package is plastic film, outside is wooden or plywood case, or fumigation package with

certificate, (based on the customers' need).

2. Ship, train, express or upon clients' demands.

Our Service

1)Free management of equipments' long distance shipping;
2)Provide factory layout according to your factory size in advance;
3)Provide the basic formula;
4)Inspect the machine before leaving the factory;
5)Oversea installation and commissioning the equipment;
6)Technician will work with your workers together and teach your workers how to install machines,
how to operate machines, how to maintain machines during daily working;
7)Our engineers will teach your workers how to clean the extruder, how to change the screw,
how to change barrel etc, and provide technology support with you forever;
8)Provide English Version of Installation/Operation/Service/Maintenance Manual.

Our Company

Jinan Automatic high technology breakfast cereals equipment Machinery Co., Ltd. is a Automatic high technology breakfast cereals equipment manufacturer of high quality twin screw extruder and single screw extruders for food industries. We have almost ten years’experience of working with our customers providing special designs and practical solutions for a wide range of process needs. Free formula, local installation, workshop design, machine inspection service are provided.

FAQ

1. Q: Are you a trading company or a manufacturer?
A: We are the manufacturer, which has almost 10 years of experience in this industry.
2. Q: How can I get to your company?
A: That's great you can visit our factory, welcome! You can get a flight to Jinan Airport. Our factories are just about 30 minutes drive away from Jinan Airport.We are so glad to arrange our car pick you up!
3. Q: How long is your guarantee?
A: One year(Calculated from the equipment arrives at the customer's side.).
After this period we will definitely support you when needed.
You will be welcome to contact us with any problem may happened.
4. Q: Will you send engineers to install the plant?
A: yes, our engineer will go to your place to install the equipments, and for training.

Contact us

Ms. Amy

WhatsApp/cell: +86 Automatic high technology breakfast cereals equipment
Automatic high technology breakfast cereals equipment Automatic high technology breakfast cereals equipment
Email: amy at Automatic high technology breakfast cereals equipmentjixie.com

Web: en.cnAutomatic high technology breakfast cereals equipmentjixie.com